A double roller coal crusher is a type of crushing machine that uses two cylindrical rollers to crush materials, particularly coal. These rollers rotate in opposite directions, and as material passes between them, it is crushed through a combination of compression and shear forces. Here’s how it works:
Design:
The crusher consists of two heavy-duty rollers, which are typically made of durable materials like steel. These rollers are mounted on a horizontal axis and rotate toward each other.
Crushing Mechanism:
As the rollers rotate, the material is fed into the gap between them. The gap is adjustable, allowing the crusher to produce the desired particle size. The rollers exert pressure on the material, breaking it down as it moves through the crusher. The crushed material then exits the machine from the bottom.
Applications:
Double roller coal crushers are commonly used in coal mining and processing, where they efficiently reduce large pieces of raw coal to smaller sizes for further processing or use. They are also employed in industries like power generation, cement, and metallurgy, where they handle various other materials such as limestone, clay, and ore.
Advantages:
These crushers are known for their high crushing efficiency, simple structure, low maintenance requirements, and the ability to produce uniform-sized particles. They are particularly effective in handling materials with high moisture content and low hardness, such as coal and soft ores.
Overall, a double roller coal crusher is a reliable and efficient solution for reducing the size of coal and similar materials in industrial settings.