The Smooth Roller Crusher (Smooth Roller Crusher) is an energy-efficient and environmentally friendly equipment designed by Huashengming specifically for fine crushing. It achieves particle size control (typically 1-50mm) by compressing materials through the smooth surfaces of dual rollers, making it suitable for fine crushing operations of medium-hard and soft ores. Its core advantages include: energy efficiency and environmental friendliness, precise particle size control, and wear resistance and durability. 1. Smooth Roller Crushers Core Advantages Structural Innovation Rolling bearings replace traditional bushings, reducing friction resistance by 60% and cutting energy consumption by 30%; Modular roller shell design enables replacement in under 1 hour, lowering maintenance costs by 50%. Multi-Functional Adaptability Compatible with materials including river pebbles, quartz stone, concrete blocks, and coal gangue; operates clog-free with moisture content ≤8%; Rapid roll gap adjustment enables switching between crushing materials in just 10 minutes. Eco-Friendly Design Sealed structure + pulse dust removal system ensures dust emissions <10mg/m³ and noise levels ≤75dB(A).
1. Product Series and Model Classification Huashengming roller crushers are categorized into four major types based on scale and technical configuration, covering diverse production capacities and material requirements: Small Spring Double-Roller Crusher (2-20 tons/hour) Representative Models: 2PGT400×250 (Roll Diameter 400mm, Feed Size ≤25mm, Output Size 1-3mm, Hourly Output 2-10 tons) 2PGT610×400 (Roll Diameter 610mm, Feed Size ≤30mm, Hourly Output 5-20 tons) Applications: Small-to-medium sand plants, glass recycling stations, restaurant bottle processing. Low investment cost, compact footprint. Medium Hydraulic Double Roll Crusher (20-100 tons/hour) Representative Models: 2PGY800×600 (Hydraulic control, 30% energy savings, 30-50 tons/hour) 2PGY1000×800 (Intelligent pressure adjustment, 50-80 tons/hour) Advantages: Hydraulic system precisely controls output particle size (±1mm), suitable for medium-scale mines or building material plants. Large CNC Hydraulic Double Roll Crusher (100-400 t/h) Representative Models: 2PGY1800×1000 (One-button start/stop, 200-300 t/h) 2PGY2000×1200 (2m roll width, 300-400 t/h, feed size ≤50mm) Applications: Large-scale sand and gravel aggregate production lines, basalt/granite crushing. Replaces cone crushers to reduce over-crushing rates. Double-Tooth Roller Crusher Series (Specialized for Medium-Hard Materials) Representative Models: 2PGC900×1200 (Tooth roller design, feed size 700-950mm, discharge size 30-200mm, hourly output 200 tons) HSM-8030 High-Pressure Roller Mill (Resistant to wet and sticky materials, hourly output 60-100 tons) Features: Toothed rollers enhance shearing…
Huashengming fine crushers leverage patented wear-resistant technology (roller skin/hammer head lifespan of 2–3 years), intelligent particle size control (hydraulic gap adjustment 1–20mm), and high adaptability (no clogging with wet materials, high efficiency with hard materials) as core advantages, covering all scenarios including sand and gravel aggregates, environmental recycling, and mining fine crushing. Model selection requires comprehensive consideration of material properties and production capacity. For small-to-medium-scale operations, dual-stage crushers or medium-sized double-roll crushers are preferred. For large-scale, intensive production lines, fully automatic hydraulic models are recommended. I. Working Principle and Technical Features Double-roll Fine Crusher (Main Model) Working Principle: Material is crushed through dual-roll compression. The hydraulic system enables one-touch adjustment of the roll gap (1–20 mm), precisely controlling output particle size (e.g., 1–3 mm fine sand). Wear-Resistant Technology: Roll shells utilize high-chromium manganese steel + rare metal alloy (patent pending), with compressive strength ≤160MPa and service life of 2–3 years, reducing maintenance costs by over 30%. Advantages: Over-crushing rate <10%, uniform particle shape, power consumption 1–2 kWh/ton, achieving 30%–50% energy savings. Two-Stage Screenless Fine Crusher (Specialized for Wet/Sticky Materials) Innovative Design: Dual-rotor series structure with screenless anti-clogging capability, processes high-moisture sticky materials like coal gangue and shale with moisture content…
The double-stage crusher is a crushing equipment specifically designed for materials with high hardness and high moisture content. It is widely used in industries such as mining, building materials, and chemical engineering. Its core advantage lies in achieving “one-time feeding, double crushing” through a double-stage rotor structure. Significantly enhancing crushing efficiency and the fineness of the discharged material. Double-Stage Crusher: An Industrial Powerhouse for Efficient Crushing Working Principle and Structural Innovation This equipment consists of two rotors connected in series. After the material enters the crushing chamber, it is first initially crushed by the high-speed rotating primary rotor and then thrown to the secondary rotor for secondary fine crushing. This design avoids the problem of repeated crushing caused by material rebound in traditional single-stage crushers. Meanwhile, through the synergistic action of toothed hammerheads and impact plates, it ensures uniform particle size and regular particle shape of the discharged material. Outstanding Performance Advantages The double-stage crusher boasts three core advantages: Firstly, it has strong adaptability and can handle wet materials with a moisture content of up to 25%, effectively solving the problem of clogging. Secondly, it has low energy consumption, saving approximately 30% of energy compared to single-stage equipment. Thirdly, it…
The impact crusher, also known as the sand-making machine. Is one of the core pieces of equipment in the production of sand and gravel aggregates. Its working principle is based on the impact crushing methods of “stone-on-stone” or “stone-on-iron,” where materials are propelled by a high-speed rotating impeller to collide with the impact plate or with each other, achieving efficient crushing and shaping. This equipment is widely used in fields such as construction, highways, and railways, and is particularly suitable for fine crushing and sand-making operations of medium-hard and soft materials. Impact Crusher: A Powerful Tool for Efficient Sand Making Compared to traditional crushing equipment. The impact crusher offers significant advantages: Firstly, it boasts high crushing efficiency. With uniformly shaped finished products that are cubical and have a low content of flaky and elongated particles, meeting the demanding requirements for sand used in high-standard concrete. Secondly, it features a compact structure, occupying a small footprint. And is equipped with a hydraulic cover-opening device, facilitating easy inspection and maintenance. Thirdly, its wear-resistant parts are made of high-chromium alloy material, extending their service life and reducing operational costs. Additionally, by adjusting the impeller speed or material flow rate, the output particle size…
Huashengming Heavy Industry has dedicated years to advancing coke crusher with equipment distinguished by exceptional wear resistance, precise particle size control, and energy-efficient performance. It excels particularly in processing hard materials like coke and petroleum coke. 1. Core Technological Advantages Patented Wear-Resistant Technology Roller Shell Material: Utilizes high-chromium manganese steel + rare metal alloy (patent pending), achieving hardness HRC ≥ 60 and compressive strength ≤ 160 MPa. Service life reaches 2-3 years, reducing maintenance costs by over 30%. Overload Protection: Hydraulic system automatically retracts upon encountering metal objects, enabling rapid reset and minimizing downtime losses. Precise Particle Size Control Hydraulic Gap Adjustment System: One-button roller gap adjustment (1–20mm) ensures uniform, controllable output particle size (e.g., <3mm, even <1mm). Over-crushing rate <10%, meeting blast furnace ironmaking’s stringent coke particle size requirements. Modular Integrated Screening & Crushing Design: Dual-tooth roller crusher directly produces qualified particle size, eliminating subsequent screening processes. Energy Efficiency & Environmental Performance Low power consumption per ton: Over 30% more energy-efficient than traditional hammer crushers, with 50% reduced dust emissions and noise levels ≤85dB. Wet material adaptability: Screenless design (two-stage crusher) prevents clogging when processing moisture-containing materials, suitable for frozen coal and wet coke. 2. Main Product Series and…
Huashengming Heavy Industry excels in the crusher run aggregate sector through its patented technologies and equipment performance, particularly in hard rock processing, construction waste recycling, and particle size control. 1. Core Technology: Key Advantages in Aggregate Crushing Precise Particle Size Control Hydraulic Intelligent Gap Adjustment: Double-roll crushers (e.g., HR-1200×1000) feature one-touch hydraulic adjustment of the roll gap (1-20mm), ensuring uniform output particle size (0-3mm, 0-5mm) with an over-crushing rate <10%, meeting high-grade concrete aggregate requirements. Dual-stage screening adjustment: The dual-stage crusher flexibly controls output particle size (down to below 2mm) by adjusting the gap between secondary screen plates, accommodating diverse needs from roadbed filling to premium brick manufacturing. Wear Resistance & Extended Lifespan Patented Roller Shell Material: High-chromium manganese steel + rare metal alloy roller shells (patent pending) deliver compressive strength ≤160MPa and 2-3 year service life, reducing maintenance costs by over 30%. Dual-stage crusher hammers: Special alloy composite hammers resist wear and impact, handling high-hardness materials like furnace slag and steel slag. High Adaptability Design No wet material clogging: The double-stage crusher’s screenless bottom structure processes coal gangue and construction waste with moisture content ≤35%, preventing adhesion and blockages. High-efficiency hard rock crushing: Roll crushers compressively crush granite and…
Huashengming Heavy Industry’s “Ecoman Crusher” is not a single equipment model, but rather a series of crushing equipment designed around the core principles of environmental protection, energy efficiency, and resource recycling. It excels particularly in processing recyclable materials such as construction waste, coal gangue, and industrial solid waste. 1. Core Products and Technical Features Two-Stage Screenless Crusher (Flagship Eco-Model) Clog-Free Design: Utilizes a dual-rotor series configuration with a screenless structure, completely eliminating clogging issues with high-moisture, sticky materials (e.g., coal gangue and construction waste with moisture content ≤35%), ensuring continuous production. Two-stage high-efficiency crushing: Material undergoes impact crushing by upper and lower rotor hammers, producing fine output particle size (80% ≤3mm) with uniform shape (predominantly cubic), suitable for direct use in brick manufacturing or roadbed materials. Wear-resistant and energy-efficient: High-chromium alloy hammers extend service life by over 2x; unit energy consumption is 30% lower than traditional equipment, with power consumption per ton of material at just 1-2kWh. Double-Tooth Roller Crusher (Flexible Ecological Crushing) Gentle Crushing: Wolf-tooth/square-wave tooth design employs squeezing and shearing forces to gently crush materials (e.g., red bricks, asphalt blocks), minimizing over-crushing and preserving the integrity of recycled aggregate gradation. Modular Integrated Screening & Crushing: Combines crushing and…
Mobile crushers are widely used across multiple industrial sectors due to their flexible relocation, high-efficiency crushing, and strong adaptability. 1. Construction Waste Recycling and Resource Utilization Scenario Requirements: Urban redevelopment and demolition sites generate large volumes of construction waste such as concrete blocks and bricks, requiring on-site crushing and conversion into recycled aggregates. Equipment Solution: Mobile Double-Stage Crusher: Screenless design prevents clogging when processing wet materials with moisture content ≤35%. Equipped with an automatic rebar separator and dust suppression spray system. Recycling Applications: Output material can be processed into road base layers and eco-friendly bricks (e.g., grass pavers, Dutch bricks), reducing transportation costs and land occupation. Case Study: Demolition projects in major Chinese cities deployed equipment directly on-site, achieving a closed-loop process: “waste → aggregate → building materials.” 2. Mining Operations and Sand/Gravel Aggregate Production Application Requirements: Crushing medium-hard materials like granite, river pebbles, and iron ore, requiring flexible adaptation to varying mining terrain while producing high-quality aggregates. Equipment Solution: Mobile Double-Roll Crusher (e.g., 2PGY Series): Hydraulically adjustable roll gap (1–20mm) directly produces 0–5mm manufactured sand with uniform, high-cubic-content particle shape and low over-crushing rate. Mobile Jaw Crusher: Primary crushing of large ore blocks (feed size ≤125mm), suitable for initial…
As a key piece of equipment in fields such as mining, building materials. And chemical engineering. The large-scale double-roller crusher has become a highly efficient solution for medium and fine crushing operations, thanks to its unique design and technological advantages. Its core strengths are reflected in the following four aspects: Analysis of the Advantages of Large-Scale Double-Roller Crushers High Efficiency and Energy Saving, Reducing Operational Costs The crushing method, which involves the dual rollers rotating in opposite directions to exert pressure. Enables precise crushing of materials under high pressure, reducing energy consumption by 20%-30% compared to traditional equipment. Additionally, the wear-resistant layer on the roller surface is made of high-chromium alloy material. Extending its lifespan to more than three times that of ordinary materials, thereby reducing replacement frequency and downtime. Precisely Controllable Discharge Particle Size By adjusting the gap between the two rollers (adjustable from 0.5mm to 50mm). Uniform particle size output can be achieved, meeting the particle size requirements of different scenarios such as sand and gravel aggregates and cement raw materials. It is particularly suitable for producing 0-5mm manufactured sand or 10-30mm construction stones. Strong Adaptability and Wide Processing Range It can handle medium-hard materials with a compressive…
The double-toothed roll crusher is a highly efficient and reliable crushing equipment. Widely used in industries such as mining, building materials, and chemicals. Its core feature lies in its double-toothed roll structure, which achieves efficient crushing by using two relatively rotating toothed rolls to squeeze, shear, and tear the materials. Introduction to the Features of Double-Toothed Roll Crusher This equipment boasts the following significant advantages: High Crushing Ratio: The surfaces of the toothed rolls are designed with sharp tooth profiles, enabling easy crushing of medium-hard and soft materials. The discharge particle size is uniform, meeting various process requirements.>Strong Overload Protection: Equipped with spring or hydraulic protection devices. When encountering uncrushable materials, the toothed rolls can automatically retreat to avoid equipment damage and extend service life.>Compact Structure: It features a small size, light weight, and requires minimal floor space, facilitating easy installation and maintenance, especially suitable for work environments with limited space. Low Energy Consumption: The optimized transmission design reduces power loss, resulting in significantly lower operating costs compared to similar equipment. High Adaptability: It can handle wet and sticky materials without easily clogging, ensuring continuous and stable production. Additionally, the double-toothed roll crusher exhibits excellent sealing performance, minimizing dust overflow…
Huashengming’s stone crusher near me, particularly in the field of double-roll crushers, have indeed earned a solid reputation within the industry for their high efficiency, durability, and intelligent features. Core Advantages Huashengming Double-Roller Crushers not only offer a comprehensive range of models but have also gained market recognition through the following core advantages: High-Quality Output with Low Over-Grinding Rate: The equipment crushes materials through double-roller compression, creating numerous micro-fractures within particles while maintaining an extremely low over-grinding rate. This not only produces rounded, uniformly graded sand but also significantly enhances ore liberation rates and recovery in subsequent mineral processing operations. Exceptional Wear Resistance and Low Maintenance Costs: Roller shells (liners) are manufactured from specialized wear-resistant materials like high-chromium manganese steel, delivering an average service life exceeding 2 years. This drastically reduces downtime and maintenance expenses caused by frequent replacement of wear parts. Intelligent and Simple Operation: Medium-to-large models come standard with a fully automatic hydraulic system, enabling one-touch precise adjustment of the double-roller gap. Effortlessly control discharge particle size, substantially saving operating time and labor costs. High Adaptability: The equipment efficiently processes both dry and wet materials, effectively preventing clogging issues. Its application scope covers diverse…
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